The process of mechanical product design typically involves the following steps:

1. Conceptualization: This is the earliest stage of the design process, where product designers identify the need for a new product or a redesign of an existing one. At this stage, the design team may gather market research data, identify user needs, and brainstorm creative ideas for the product design.

2. Engineering analysis: Once a product concept has been developed, engineers evaluate the feasibility of the design. Critical assessments such as stress analysis, finite element analysis, and modeling may be conducted to determine if the product will function correctly.

3. Design Specification: All design requirements for the product are defined at this point. It is critical to detail features such as size, shapes, materials, etc.

4. Design Calculations: Mathematical formulas and calculations are used to determine the strength, power, dimensions, and properties of parts to keep the intended specifications in consideration.

5. Prototyping: Designers create model assemblies or physicals prototypes with components to assess in reality what looks theoretically approved.

6. Testing: Fully-fledged project testing ensures that various products meet all requirements. For example, aesthetic assessment, usability, efficiency and performance.

7. Refining: After the prototype has been tested, engineers refine the product to improve its usability, durability, and safety features.

8. Production: Once the finished product design is authorized after correction as well as editing, manufacturers bring it in mass production to be delivered to customers.

We have a team of professional engineers, trained according to Japanese and EU standards. They have worked for many years at large Japanese corporations such as DENSO, TOYOTA, HONDA, EU…we understand our customers that they need to any thing and we will meet professional product design services with the best QCD, offer breakthrough solutions, bring competitive value to customers, create the best products for society.
We are professional in the fields of product design Automotive, household appliances, food based on aluminum, steel, plastic materials…

We will provide professional solutions in 3D modeling, CAE, testing, confirmability, toleranve analysis, propotype, lab service.

Design for X (DfX) is a general phrase that refers to designing products with specific objectives in mind. These objectives are focused on various aspects, which are mutually beneficial to producing simpler and more efficient product designs. Some of those aspects may include:

1. Design for Manufacturing (DfM): The purpose of DfM is to produce goods in a manner that is low cost, high efficiency and rapid production. By considering manufacturability early in the design process, design teams can improve quality and reduce waste throughout the manufacturing process.

2. Design for Assembly (DfA): DfA focuses on the aspects that enable expert assembly with a low cost and efficient speed. It helps to simplify product assembly, reduce assembly time, and associated costs by designing the product, keeping in mind its assembly requirements.

3. Design for Serviceability (DfS): DfS focuses on regular pro-active maintenance as well as repairs. Factors like enabling easy accessibility to defective parts in the repair work goes into designing for serviceability.

4. Design for Test (DfT): DfT is designed to simplify testing effectiveness, enhances system quality, and fast identification of the defects. The aim is to reduce cost while ensuring quality-inducing accessible testing structures.

5. Design for Safety (DfSI): DfSI involves risk management and product safety design to avoid hazards that could harm the users, property, or workplace during product use.

6. Design for Environment (DfE): DfE is a key consideration for companies. This aims to produce sustainable products that minimize the environmental impact, from issues such as carbon footprint, water contamination to waste management. DfX methodologies will improve the user experience by providing cost savings, diminished time to value, and superior product quality and requires some costs; however, investing in the designing for X approach will reap economical and business rewards over time.

CNC MACHINING

What is cnc technology and how does it work?
Different types of machining processes are an indispensable tool in today’s industrial environment. Improvements in this area allow for increased efficiency and reduced production costs. And CNC technology has played an important role in its development.
A computer numerical control unit (commonly known as a CNC) is a system that allows the position of a physical element to be controlled at any time.
In machining processes, CNC is used to control machines such as CNC lathes or CNC milling machines and thus create fully customized follow-up products for the end customer.
What is CNC Machining?
This process involves designing a program with a set of commands added to determine the position and rotation of the tool in a sequential manner. In this way, its exact position and travel speed can be checked against the material used to manufacture the required parts.
Manufacturing process by CNC technology
The first stage of the process involves the precise design of the part to be manufactured using a CNC machine. It is usually done with a CAD computer aided drawing program.
Once the part has been designed, the instructions needed to produce the output part are encoded into the machine tool. These instructions are what make up the CNC program, written in a possible and standardized language engine. When using the code, all steps followed by the tool must be specified sequentially and in detail, e.g. precise positioning, direction and feedrate, depth, starting or pausing steps tools. job. tools, etc.
The CAM (Computer-Aided Manufacturing) program combined with the CAD-aided drawing program allows the automatic creation of CNC programs that will be coded into modularized machine tool control.
In recent years, Suno has proven itself to be a leader in CNC-based processes.
We use the latest technology in CNC machines, such as high-quality CNC lathes, which provides greater precision in the machining process and reduces production time.

Aluminum die casting is the method of choice for many automotive, industrial, and telecommunications products. It’s also often used to produce electrical, hydraulic, and lighting components.
What is Aluminum Die Casting? The Process Explained
Aluminum die casting is a metal-forming process that allows for the creation of complex aluminum parts. Ingots of aluminum alloy are heated to very high temperatures until they are entirely molten.
The liquid aluminum is injected under high pressure into the cavity of a steel die, also known as a mold — you can see an example of a mold for automotive parts above. The die is made up of two halves, and after the molten aluminum has solidified, they are separated to reveal the cast aluminum part.
The resulting aluminum product is precisely formed with a smooth surface and often requires minimal or no machining processes. Given that steel dies are used, the process can be repeated many times using the same mold before it deteriorates, making aluminum die casting ideal for the high-volume production of aluminum parts.
The Advantages of Aluminum Die Casting
Die casting aluminum offers several advantages over other metal-forming processes that might make it the appropriate choice to create your aluminum parts.
One of the most noteworthy is the ability to produce very complex shapes that neither extrusion nor machining can effectively create. A perfect example of this is the production of complex automotive parts, like transmissions and engine blocks. Other processes cannot consistently achieve the complexity and tight tolerances required for these products.
The Top Considerations During Part Design
A few considerations have to be taken into ac when designing the part to be cast.
Firstly, the mold must be designed to separate and allow the solidified aluminum part to come out. The line that marks where the two halves of the mold come apart is referred to as a parting line, and you have to consider it in the early stages of die design.
Another important consideration is the location of injection points. The die can be designed with several injection points in cases when the molten metal would otherwise solidify before reaching every crevice in the die. This can also help if cavities are included in the design; you can surround them with aluminum and still have the part come off when the mold is separated.
You must also consider the thickness of the part’s walls. There are usually no guidelines for a minimum wall thickness, thanks to recent technology developments, but having walls with consistent thickness is often preferred.
Options for Machining and Finishing
Die cast aluminum parts often require minimal machining, and several options are available for surface finishing. Die casting has a very good surface finish by casting standards but can still have imperfections, like metal seams where the mold halves meet. A rough surface or other imperfections inadequate for the part can be addressed by sanding, sandblasting, or orbital sanding.
The cold working process of shot peening is often used on die cast aluminum to improve fatigue resistance. Alternatively, a protective or decorative coating can be applied to the finished part, such as a powder coat. Other types of modifications can also be applied to the parts after casting, such as drill tapping.

Supplier management is a critical component of any business operation that involves procuring goods and services from external sources. Effective supplier management involves developing and maintaining positive supplier relationships, managing supplier performance, and maintaining control over the supply chain. The first step in supplier management is to identify potential suppliers, evaluate their capabilities, and select those that match the requirements of the business. This process involves carrying out due diligence on each supplier to ensure that they have the necessary production capacity, quality control procedures, and compliance with industry standards. Once suppliers have been selected and contracts have been signed, ongoing supplier management involves monitoring supplier performance to ensure that products and services are delivered on time, within budget, and to the expected quality standards. This requires regular communication with suppliers, tracking and analyzing supplier performance metrics, and identifying and addressing any issues that arise. Supplier management also involves balancing commercial interests with the need to maintain good supplier relationships. This means negotiating contracts that are fair to both parties, managing supplier expectations, and avoiding any behavior that might damage the relationship with suppliers. By effectively managing suppliers, businesses can ensure that they have a reliable supply chain that can deliver high-quality goods and services that meet their needs and expectations. It also enables them to respond quickly to changes in market conditions and to capitalize on new opportunities as they arise.

We have a quality nationwide supplier system with many levels, have a quality management system according to ISO 9001, AITF 16949, we will bring customers the best quality products, with the most competitive prices special in the fields of CNC, Die Casting, Moding.
With the advantage of being a supplier of original materials, we are fully autonomous in the supply chain and have a deep understanding of the product cost structure, so we will give our customers the most competitive advantage in terms of price and quality.